Lifting Lug Design Manual

'LIFTINGLUG.xls' Program Version 1.4 LIFTING LUG ANALYSIS Project Name: Project No.: Per AISC 13th Edition ASD Manual, ASME BTH-1-2008, and 'Design and Construction of Lifting Beams' by David T. Ricker Client: Prep. Lifting beams, Lifting frames and Lifting spreaders are a means of providing two or more lifting points from the hook of the lifting machine or crane spaced so as to match the position of the lifting points on the load. The difference lies in the way the forces are transmitted. A lifting beam is loaded in bending.

Lifting

Introduction:

All directly welded parts to the pressure parts like lifting lugs, support lug, trunnion etc. are need to be checked for WRC 107/537. All related calculations are carried out in PV Elite once given proper inputs. In some cases, it is not possible to build such directly welded parts in PV Elite due to software constrain. For example, adding lifting lug on top dish end of vertical equipment is not possible in PV Elite. In those cases, it is mandatory to perform WRC calculations by any other means. This article will help to perform such calculations with analytical solutions followed by CodeCalc calculations.

Inputs:

Consider an equipment with top 2:1 ellipsoidal dish end with directly welded lifting lugs. All necessary input data is given below.

Solution:

Lifting

To consider the maximum force acting on equipment, vessel is considered to be lifted from horizontal position to vertical. At all lifting positions forces acting on lifting and tailing lugs are calculated as given below and maximum of acting force is taken for the analysis.

Lifting lug forces:

Maximum transverse load per lug PT = P cosθ / N

Maximum longitudinal load per lug PL= P sinθ / N

Where, N = number of lugs

Tailing lug forces:

Maximum radial load on a lug PR = T sinθ

Maximum longitudinal load on a lug fL= T cosθ

Lifting lug design manual

Lifting Lug Design Manual Free

Therefore, 304.7kg force is taken for WRC analysis and its components acting on lug are calculated as given

Thus after calculation of forces and moments acting on lifting lug, WRC 107/537 analysis is carried out in CodeCalc in following steps

Lifting Lug Design Manual 2

Step-1: Input lifting lug data in CodeCalc

Lifting Lug Design Handbook Pdf

Lifting

Lifting Lug Design Manual Pdf

Step-2: Input WRC 107/537 data in CodeCalc